Overmolding

High Pressure Overmolding uses traditional injection molding machines, involving high injection pressures (typically 10,000–30,000 psi).

Materials used are typically thermoplastics like ABS, PC, Nylon, TPE.

Strong adhesion between materials, high durability, and mechanical strength make High Pressure Overmolding necessary in rugged environments.

Lower Pressure Overmolding uses much lower injection pressures (500–5,000 psi).

Typically uses polyamide-based hot melt materials.

Typical uses are for encapsulating delicate electronics, PCBs, sensors, and connectors. Mainly used in medical, automotive, and consumer electronics.

Process Control & Engineering Control Services

Process Control

Precision and consistency are at the heart of every custom cable solution. Our Process Control strategies ensure each assembly meets exact specifications, from initial concept to final production. Through rigorous quality checks, standardized procedures, and real-time monitoring, we optimize efficiency while maintaining the highest level of reliability.

Engineering Control

From concept to completion, Engineering Control ensures every design is optimized for functionality, manufacturability, and long-term performance.  Our expert team evaluates form, fit, and function, applies industry best practices and testing protocols, and leverages innovative solutions to deliver high-quality and cost-effective cable and harness assemblies.