Wire Harness Engineering & Control

Stylized black and white wire harness graphic showcasing Kato Cable’s advanced cable design

Process Control &  Engineering Control Services

Process Control

Precision and consistency are at the heart of every custom cable solution. Our Process Control strategies ensure each assembly meets exact specifications, from initial concept to final production. Through rigorous quality checks, standardized procedures, and real-time monitoring, we optimize efficiency while maintaining the highest level of reliability.

Engineering Control

From concept to completion, Engineering Control ensures every design is optimized for functionality, manufacturability, and long-term performance.  Our expert team evaluates form, fit, and function, applies industry best practices and testing protocols, and leverages innovative solutions to deliver high-quality and cost-effective cable and harness assemblies.

Two female Kato Cable technicians inspecting a wiring board.
Black and white wire harness design element representing Kato Cable’s precision connectivity
Wire harness schematic showing connector layouts and cable routing designed by Kato Cable

Software

We utilize Siemens Capital Harness and Zuken’s E3 platform for developing wire harnesses.  Capital and E3 are two of the many tools that help to deliver the Kato Cable Advantage to our customers.

Design Services

Kato Cable provides effective and affordable design assembly solutions. Our talented engineering team has a vast range of market experience and knowledge which allows us to partner with our customers to deliver the right solution before building. Our services include total design, DFM, reverse engineering, consultation (form, fit, function), production best-practices, test and testing development, PPAP, First Articles, and New Product Introduction/Release.

A Kato Cable technician standing next to a wiring machine, smiling.
A blue American flag icon.

Our Products are Proudly Made in the USA

The Kato Cable Advantage

The Kato Cable Advantage is a holistic approach to looking at the value that you bring to your customers, employees and community. Our customers relate directly to our responsiveness and engineering value, to the investments that we have made into efficiencies and automation, and to the key metrics of industry leading Quality and On Time Delivery. Our employees relate to a sense of inclusion, an appreciation and value to feedback, and the philosophy of making improvements every day. Our community relates to our growth and volunteerism and leadership that we strive for in our region. Together these attributes and values truly deliver the Kato Cable Advantage!

Quality & Reliability

Delivering precision-engineered wire harnesses, cable assemblies, and electro-mechanical assemblies that meet the highest industry standards.

Innovation

Continuously improving processes and technologies to provide cutting-edge solutions for diverse industries.

Customer Commitment

Building strong partnerships through collaboration, responsiveness, and tailored solutions.

Our Certifications

DQS quality management logo.
WHMA-A-620 logo.
cURus UL-Approved logo

Stay Connected with our Blog

Colorful electrical wires hanging on metal hooks.

Optimizing Wire Harness Design for Harsh Environments

January 19, 2026
Explore how wire harness design withstands harsh environments. Learn key design principles, material choices, and testing methods for lasting performance.
Man examining network cables in a server room, focused expression, blue and green cables.

What OEMs Must Know About Cable Testing Standards

January 13, 2026
Learn why cable testing standards are essential for OEMs. Explore key requirements, testing methods, and how Kato Cable ensures quality and compliance.
Close-up of colored electrical wires with white plastic connectors.

Improving Wire Harness Outcomes Through Supplier Partnership

January 8, 2026
Learn how early supplier partnerships improve wire harness manufacturability, reduce costs, and boost reliability for OEMs with Kato Cable expertise.
Stylized black and white wire harness graphic showcasing Kato Cable’s advanced cable design

Process Contact Us

Looking for Support?

Our team is here to help. Whether you’re looking for a custom solution or need support with an existing project, we’re just a message away. Reach out today, and let’s find the right solution for you.