Kato Cable | Automation

Kato Cable delivers automated wire harness assembly services designed for speed, accuracy, and consistency. Our automation technology supports high-mix, high-volume production with repeatable results that meet exact specifications.

From cutting and stripping to crimping and connector insertion, each step is completed using advanced equipment to reduce cycle times and improve connection quality. This approach minimizes manual variation, shortens lead times, and ensures every assembly is built to perform reliably in the field.

Automated assembly brings structure and efficiency to high-volume wire harness production. At Kato Cable, our automation platforms are engineered to support tight tolerances, reduce cycle times, and deliver repeatable performance across every order.

Key benefits include:

Faster Production Cycles: Automated systems accelerate throughput and support large-scale builds with consistent speed.
Reliable Output: Configurable equipment maintains uniformity in crimps, terminations, and routing.
Fewer Manual Steps: Minimizing hand assembly reduces variation and streamlines process flow.
Lower Error Rates: Built-in safeguards and process control features help catch issues early and limit rework.
Adaptable Capabilities: Our systems support a wide range of wire gauges, insulation types, and layout complexities.

Our automated wire harness assembly services support OEMs in industries where consistent performance, scalability, and production speed are essential. We work closely with manufacturers who require reliable connectivity solutions for complex systems and demanding operating conditions.

Industries we serve include:

Automotive: Harness assemblies for EV platforms, commercial vehicles, and specialty builds.
Industrial Equipment: Solutions for control systems, factory automation, and heavy machinery.
Medical Devices: Clean, consistent builds for patient monitoring, diagnostics, and surgical equipment.
Power Generation: Assemblies designed to meet high-load electrical and environmental requirements.
Powersports & Recreational Vehicles: Compact and durable wiring for ATVs, UTVs, snowmobiles, and marine applications.
Agricultural Equipment: Rugged harnesses designed for vibration, moisture, and temperature extremes in field environments.

The Kato Cable Advantage is a holistic approach to looking at the value that you bring to your customers, employees and community. Our customers relate directly to our responsiveness and engineering value, to the investments that we have made into efficiencies and automation, and to the key metrics of industry leading Quality and On Time Delivery. Our employees relate to a sense of inclusion, an appreciation and value to feedback, and the philosophy of making improvements every day. Our community relates to our growth and volunteerism and leadership that we strive for in our region. Together these attributes and values truly deliver the Kato Cable Advantage!