Aerospace Wire Harnesses and Cable Assemblies

Stylized black and white wire harness graphic showcasing Kato Cable’s advanced cable design

The Challenge of Aerospace Electrical Integration


In aerospace applications, every component must meet rigorous performance, weight, and safety requirements. Electrical systems are no exception. OEMs in aviation, defense, and space face the challenge of integrating complex electrical networks within limited space while ensuring long-term reliability in harsh operating conditions.


Aerospace wire harnesses and cable assemblies play a mission-critical role in maintaining signal integrity, system redundancy, and operational safety. These assemblies must perform under intense vibration, extreme temperatures, and electromagnetic interference. Achieving this level of performance requires precise engineering, strict quality control, and full compliance with industry standards.

Workers in blue uniforms assemble wiring on a large panel in a factory.
Black and white wire harness design element representing Kato Cable’s precision connectivity

Aerospace Wire Harness and Cable Assembly Solutions


Kato Cable provides aerospace wire harness and cable assembly solutions designed for performance and built to endure extreme conditions. Our team works alongside OEMs to deliver custom interconnect systems that meet the mechanical, electrical, and environmental demands of aerospace applications.


We use lightweight materials, shielded designs, and precision terminations that promote reliable performance under vibration, temperature extremes, and high system loads. As experienced aerospace cable assembly manufacturers, we manage complex builds with consistent quality, tight tolerances, and full traceability.

Stylized black and white wire harness graphic showcasing Kato Cable’s advanced cable design
Man with glasses using a laptop in a laboratory, examining a large metallic engine.

Aerospace Manufacturing Standards and Quality Systems


In aerospace manufacturing, precision and compliance are non-negotiable. Kato Cable operates with a quality-first mindset, aligning our processes with strict aerospace standards to meet customer and regulatory expectations. Our quality systems are built to deliver consistency, traceability, and confidence at every stage of production.


We follow industry-recognized manufacturing practices and maintain certifications that reflect our commitment to excellence. From initial design reviews to final testing, every aerospace wire harness and cable assembly undergoes thorough inspection and verification to meet performance requirements in mission-critical environments.

A blue American flag icon.

Our Products are Proudly Made in the USA

Process Control & Engineering Control Services


Process Control

Precision and consistency are at the heart of every custom cable solution. Our Process Control strategies ensure each assembly meets exact specifications, from initial concept to final production. Through rigorous quality checks, standardized procedures, and real-time monitoring, we optimize efficiency while maintaining the highest level of reliability.

Engineering Control

From concept to completion, Engineering Control ensures every design is optimized for functionality, manufacturability, and long-term performance.  Our expert team evaluates form, fit, and function, applies industry best practices and testing protocols, and leverages innovative solutions to deliver high-quality and cost-effective cable and harness assemblies.

Two female Kato Cable technicians inspecting a wiring board.
Black and white wire harness design element representing Kato Cable’s precision connectivity

Your Industry, Our Vision


Ambulance powered by Kato Cable’s reliable wire harnesses for emergency vehicle applications
Two male Kato Cable technicians working on a wiring machine.
Automotive wire harness connector assembly engineered by Kato Cable for reliable OEM systems

The Kato Cable Advantage


The Kato Cable Advantage is a holistic approach to looking at the value that you bring to your customers, employees and community. Our customers relate directly to our responsiveness and engineering value, to the investments that we have made into efficiencies and automation, and to the key metrics of industry leading Quality and On Time Delivery. Our employees relate to a sense of inclusion, an appreciation and value to feedback, and the philosophy of making improvements every day. Our community relates to our growth and volunteerism and leadership that we strive for in our region. Together these attributes and values truly deliver the Kato Cable Advantage!

Quality & Reliability

Delivering precision-engineered wire harnesses, cable assemblies, and electro-mechanical assemblies that meet the highest industry standards.

Innovation

Continuously improving processes and technologies to provide cutting-edge solutions for diverse industries.

Customer Commitment

Building strong partnerships through collaboration, responsiveness, and tailored solutions.

Black and white wire harness design element representing Kato Cable’s precision connectivity

Why OEMs Partner With Kato Cable for Aerospace


Aerospace OEMs choose Kato Cable for our ability to solve complex interconnect challenges with precision and reliability. We operate as a true partner, offering technical insight, clear communication, and a commitment to delivering high-performance assemblies on time.


Our team understands the pace and precision that aerospace programs demand. We help streamline design decisions, recommend materials, and align each build with exact performance needs. Backed by proven quality and dependable delivery, Kato Cable is a trusted partner to OEMs across the aerospace industry.

Stylized black and white wire harness graphic showcasing Kato Cable’s advanced cable design

Our Certifications

DQS quality management logo.
WHMA-A-620 logo.
cURus UL-Approved logo

Stay Connected with our Blog


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Stylized black and white wire harness graphic showcasing Kato Cable’s advanced cable design

Industry Template Contact Us

Request a Quote for Aerospace Cable Assemblies


Your aerospace systems depend on reliable electrical performance. At Kato Cable, we help OEMs overcome complexity with custom wire harness and cable assembly solutions built to meet the highest standards. Our team brings the experience, precision, and support you need to keep your programs on track.


Let’s build something that performs when it matters most. Request a quote today and take the next step with a partner you can count on.